Thermoplastic Insulated Communication Signal Wire
Utilizes high-grade thermoplastic insulation to provide a cost-effective yet durable signal link for general-purpose communication and data equipment.
Category Overview
Category Introduction
Our custom overmolded cable assemblies are engineered for maximum durability and reliability in demanding environments. By integrating precision connectors with high-quality overmolding technology, we provide superior strain relief, moisture protection, and mechanical strength tailored to your specific industrial requirements.
Common Specifications
| Feature | Specification/ Detail |
| Product Type | Custom Overmolded Cable & Wire Harness Assembly |
| Connector Types | D-SUB, USB (Type-A/ C/ Mini/ Micro), Audio (3.5mm), AMP, etc. [Customizable] |
| Cable Material | PVC, PUR, TPU, or Thermoplastic Elastomer (TPE) |
| Protection Level | IP65/ IP67/ IP68 Waterproof and Dustproof (Optional) |
| Operating Temp | -40°C to +105°C (Depending on material) |
| Safety Standard | UL, RoHS, REACH Compliant |
| Testing | 100% Continuity, Short Circuit, and Signal Integrity Testing |
| MOQ | Small Batch & Mass Production Supported |
Key Features - Bullet Points
- Enhanced Strain Relief: Overmolding protects the internal connection points from bending, pulling, and vibration.
- Bespoke Design: Fully customizable pinouts, cable lengths, and jacket colors to match your equipment.
- Rugged Protection: Resistant to oils, chemicals, and abrasion, ideal for industrial or medical use.
- Signal Integrity: Optimized internal shielding to prevent EMI/RFI interference in sensitive applications.
Applications
Our overmolded solutions are widely utilized across various sectors, including:
- Industrial: Automation control boxes, sensors, and rotary switch assemblies.
- Medical: High-reliability diagnostic interfaces and patient monitoring cables.
- Automotive: Waterproof engine harnesses and 12V/24V power distribution.
- Communication: Custom audio splitters, IR signal extenders, and high-speed data links.
